60 Ton Servo Hydraulic Fatigue Testing Machine Worm Gear Drive with Low Noise

60 Ton Servo Hydraulic Fatigue Testing Machine Worm Gear Drive with Low Noise

 

Model: IN-300AC/600AC/1000AC

 

Purpose:

 

Microcomputer-control electro-hydraulic servo universal testing machine mainly adopts main machine of underneath-type oil cylinder, transmission mechanism of worm gear, used for tensile, compression, bending and shearing test for metal and non-metal materials. It applies to various fields including metallurgy, construction, light industry, aviation, aerospace, material, institutions of higher education and scientific institutions, etc. 

Its test operation and data process meet requirements of standard GB228-2002 “Material in room temperature: test method of metal tensile”.

Specification:

 

Model	IN-300AC	IN-600AC	IN-1000AC
Capacity	300KN (30T)	600KN (60T)	1000KN (100T)
Testing force  effective range	6KN~300KN	12KN~600KN	20KN~1000KN
Force accuracy	±1%
Displacement  measurement resolution	0.01mm
Deformation testing  accuracy	±0.5%
Control range for  Constant force, constant  deformation, constant  displacement	0.4%~100%F.S
Control accuracy  for Constant force,  constant deformation,  constant displacement	When set testing value <10%FS, the accuracy is with ±1% of the set testing value When set testing value ≥10%FS, the accuracy is within ±0.5% of the set testing value
Control accuracy  of deformation  speed	within ±2.0% of set value when speed<0.05%FS,                         within ±0.5% of set value when speed≥0.05%FS,
Max moving speed of  piston	80mm/min.	80mm/min.	70mm/min.
The Max tensile  space(Including stroke  of piston)	800mm	800mm	850mm
The Max compression  pace(Including stroke of  piston)	700mm	700mm	750mm
Flat sample clamping  thickness	0~15mm	0~30mm	0~40mm
Clamping diameter of  Round specimen (mm)	φ6~φ26	φ13~φ40	φ13~φ60
Compression plate	204mmX204mm	204mmX204mm	204mmX204mm
Support roller space of  bending test	350mm	450mm	450mm
Width of support roller	140mm	140mm	140mm
Piston stroke	250mm	250mm	250mm
Diameter of pivot	30mm	30mm	40mm
Clamping way	Hydraulic clamping
Amplifier	Programmable amplifier plug-in mounted inside the PC, automatic zero setting and calibrating
Dimension	Machine: 1100x650x2325mm Oil source: 1140x700x930mm	Machine: 1100x650x2325mm Oil source: 1140x700x930mm	Machine: 1225x750x2640mm Oil source: 1140x700x930mm
Weight	About 2800kg	About 3000kg	About 4500kg
Power supply	Three phases AC380V 50Hz or specified by user

 

Description Schemes:

 

1. The main machine

 

    The main machine adopts underneath type of oil cylinder, tensile space is above the main machine, compression and bending space is

     between the lower cross beam and working station.

       

                                

1. Drive system

 

It adopts transmission mechanism of worm gear traversing movable cross-beam to adjust test space, so that the drive system and positioning system are completely separated, geometric center of loading system is in full accordance with center of force, and also guaranteeing the coaxiality of upper and lower jaw and the durability of machine.

1. Hydraulic system (table-type oil source)

 

3.1 Hydraulic principle:

 

As shown in figure 2, it is load-adaptive meter in speed control system.

 

Hydraulic oil in the fuel tank enters into oil circuit when the motor drives the oil pump, it flows through non-return valve, 10μhigh-pressure filter, differential pressure valve group and servo valve to enter into oil cylinder. The computer sends out signal to the servo motor, to control the mouth and direction of servo valve, so as to control the flow entering into the oil cylinder, realizing control of uniform-speed test force and displacement.

       

                       

                                         Figure 2: hydraulic principle

 

3.2 Features

 

1. It adopts high-pressure oil pump, with low noise and steady pressure.
2. It adopts integrated design for dynamic system and operating platform, easy to operate and saving test space at the same.
3. The surface is disposed with spraying plastics, so the appearance is nice.

 

Control system:

 

Full-digital measurement and closed loop control system has many advanced characteristics and technological innovation, mainly reflected in:

 

             

 

4.1 Realizing four kinds closed loop control system control of testing force, specimen deformation, cross-beam displacement and test

      process.

4.2 Data collecting system is composed of 4-path high precision 24-bit A/D shift channels, the maximum resolution ratio reaches 1/300000,

      the whole process is stepless.

4.3 It adopts original famous-brand integrated components like BB, AD and Xilinx, with full-digital Design.

4.4 It conforms to PCI bus standard, the microcomputer is automatic identification and installation for microcomputer, achieving “plug and

      test”.

4.5 There is no analogue element like potentiometer for electronic measurement system, guaranteeing interconvertibility and convenient for

      maintenance and replacement.

 

Control software:

 

It conforms to more than 30 relevant regulations of national standards, like GB228-87,GB228-2002.

 

                     

 

1. Computer control system: it has advantages of high integration level, stable performance and convenient adjustment. Can carry out real-time

    collection for test data and real-time dynamic display for test characteristics curve; test data file can be saved by the method of Access

    common database or SQLserve large database, which is convenient for achieving users’ resource sharing and network management, and

    reanalysis.

    This software have an easy access to various word2000 reports users defined, solving the problem that different users or one same user has

    different requirements for the reports in different times, and it can deal with original data of test force, displacement and time and their derived

    curves.

2. Protection function: this tester has limit protection of software and machine, can dynamically set the ratio of automatic stop exceeding

    maximum load; it has overcurrent, overvoltage, overload and other protection functions.

3. Can realize automatic mark for load channel, intuitive and convenient.

4. Batch test can realize classified display for curve, and curve follows automatically.

5. This software can realize speed set user defined, and speed adjustment by computer. It can also realize high precision speed mark, and

    adjusts speed stage and code at any time.

6. Monitoring test process: can realize real-time display for various parameters like test force, displacement and curves in the test.

7. Hierarchical management function for software permissions: to improve safety of software and data, this software can realize hierarchical

    management function by setting different passwords protection.

8. Result representation function: after finishing and saving test, users can open it at any time in the future and reanalyze test data according to

    need.

9. Users can select load-time, load-displacement and displacement-time curves for test and data display, saving, analysis and printing according

    to need.

10. Curve pointwise traverse function: can click force and deformation value on the curve by mouse, to acquire parameters of each point.

11. Result contrast function: can observe various test curve at the same time, and can realize Characteristics contrast of specimen to be

      analyzed by superposition and fractionated gain of various curves.

12. Force interface: force channel interface and test software can equip all kinds of sensors according to users’ need, and can conduct mark,

      parameters modification and normal test.

13. Data sampling frequency: can select high-speed sampling frequency according to users’ test requirements.

 

Basic configuration of system:

 

Main machine of tester (Main machine adopts underneath type of oil cylinder)

 

Servo control oil source, Table type

 

2.1 Electro-hydraulic servo valve

2.2 High-pressure oil pump

3. Two-path programmable amplifier, resolution is 1/300,000

4. High-precision hydraulic load cell

5. Guyed displacement measurement system

6. Full set attachment grips include: tensile fixture & compression fixture & bending fixture

7. Dedicated control software

8. Lenovo computer

9. HP A4 ink-jet printer

10. Technical data: Operation manual

 

 

Our workshop:

 

Technical Support and Services:

We are committed to providing our customers with exceptional technical support and services.

We offer a comprehensive range of services to ensure that your product is subjected to rigorous testing and quality control.

• We provide technical advice and assistance, from initial inquiry to product delivery.
• We offer a variety of customized services to fit your specific needs.
• We offer installation and set-up services.
• We offer training and maintenance services.
• We offer spare part and consumable supply services.

Our team of specialists is dedicated to providing the highest quality technical support and services for ourr test machines. If you have any questions or need assistance, please feel free contact us.

 

We focus on providing excellent technical support and service to our customers to ensure that your products undergo rigorous testing and quality control. We offer a full range of services, from initial technical advice and assistance to installation, setup, training and repair services after delivery. We also offer a variety of customized services to meet your specific needs and ensure that your equipment can achieve the best performance. In addition, we provide spare parts and consumables supply services to ensure the continuous operation of your equipment. Our team of experts is dedicated to providing the highest quality technical support and service for our test machines to meet your various needs. If you have any questions or need help, please feel free to contact us and we will be happy to help you.

 

Packaging and Shipping:

Our test machine will be packed in appropriate cardboard boxes and/or crates. The products will be shipped using standard shipping methods such as air freight, sea freight, or ground transport. Any special shipping requirements should be discussed with the supplier prior to the purchase.

The customer is responsible for all import duties, taxes and/or other fees associated with the goods. The supplier will provide all necessary documentation to facilitate customs clearance.

 

FAQ:

 

1. How to choose the most suitable Compression testing machine?

Our professional team will give you the best suggestion as long as you tell us what kind of test you need

to do and the required specification.

 

2. What’s the delivery term?

At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15-20

working days after deposit receipt. If you are in urgent need, we can consider making special

arrangement for you.

 

3. Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to

your request. Don’t hesitate to tell us your requirement, we will try our best to meet your needs.

 

4. Can we visit your factory before order?

Yes, warmly welcome to visit our factory.

 

5. Do you have customers of our country before?

Now our testing machines have been sold to more than 30 countries, like USA, Canada, Russia,UK,

Italy, Germany, European Union, India, Pakistan, Philippines, Singapore, Thailand and Vietnam,

Iran, Brazil...and so on.

 

6. How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and

part parts change, necessarily, our engineers may go to your place for better service.

 

7. How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden carton, it won’t be damaged. We’ve delivered many

testing machines abroad by sea or by air without damage.

 

8. How to install and use the product?

The product is shipped with an operating instructions and video of English version.